Industry 4.0 for CNC machine shops

See every machine.
Measure every part.

Live production, quality and downtime visibility, captured straight from the CNC control, not from paperwork. Built in India for machining and auto-component plants.

Plant OEE dashboard showing overall OEE, availability, performance and quality, machine-wise OEE and hourly OEE trend (demonstration data).
100 msMachine status, counts and cycle timing captured from the CNC
A×P×QLive OEE for the current shift, not a spreadsheet next week
1–9Pieces per cycle, with running part detected automatically
0.000Offset written in the green zone. Corrections only when the process drifts
The problem

What a plant cannot see today, and what TnG records instead

Most plants run on log sheets, memory and month-end Excel. TnG replaces guesswork with a record taken from the machine itself.

Today

Production counted by hand

Operator log sheets and the machine counter rarely agree, and by the time anyone checks, the shift is gone.

With TnG

Automatic production records

Counts and cycles are captured from the CNC. SCADA and CNC totals are compared and gaps highlighted for review.

Today

Downtime with no reason

The machine stopped for 40 minutes. Tool change, breakdown or no material? Without a reason, it cannot be improved.

With TnG

Breakdown records with clear reasons

Stops are recorded automatically, operators and technicians add the reason, and the responsible team is alerted.

Today

OEE calculated in Excel

Assembled days later from partial data. Useful for a report, useless for a decision on the floor.

With TnG

Current-shift OEE, live

Recorded production, downtime and rejections give OEE and target-versus-actual output during the shift.

Today

Quality found too late

Rejections surface at final inspection, long after the machine produced another hundred parts the same way.

With TnG

Inspection visibility during production

Connected gauges, SPC, rejection alerts and automatic CNC offset correction bring quality to the machine.

Flagship · TnG Machine Monitoring System

One live record for every machine, part, operator and shift

Plant OEE, Andon, machine dashboards, quality and breakdowns: the same data on desktop, web, shop-floor TV and the Android app.

Plant OEE dashboard showing overall OEE, availability, performance and quality, machine-wise OEE and hourly OEE trend (demonstration data).

Screens show demonstration data.

How it works

Connected machines feed one shared record

  1. Machine connectivity

    Status, counts and cycle timing read from FANUC, Siemens and other CNC controls.

  2. Production records

    Every record linked to the part, operator and shift, with downtime reasons and inspection results.

  3. Team access

    Desktop, web, Andon TV and Android app views of the same data.

  4. Reports and alerts

    Scheduled Excel/PDF reports and alerts routed to the responsible team.

Compatibility

Works with new and legacy CNCs

FANUC with and without Ethernet, Siemens, and other controls such as Mazak, Mitsubishi and Delta. Conventional machines can be assessed too.

Check my machines

Controllers

  • FANUC 0i-TD and newer (Ethernet)
  • Legacy FANUC (serial)
  • Siemens
  • Mazak
  • Mitsubishi
  • Delta

Machines

  • CNC turning
  • VMC
  • HMC
  • Hobbing
  • Grinding
  • Shaving
  • Induction hardening
  • Thread rolling
  • Centreless grinding
  • Forging press
Customers

Running on shop floors in India

Customer stories with real before-and-after numbers are being prepared with our customers' permission. Ask us for a reference visit or a pilot on your own machines.

See it working on your own machines

Share your machine list and controller details. We will review compatibility and propose a pilot scope for your plant.